Load, capacity and system sizing

Solar Panel Calculator

Divide annual usage by sun hours and panel wattage and you get an array about 15% too small. Real systems lose energy to soiling, shading, mismatch, wiring and inverter conversion before a kilowatt-hour reaches your meter. This calculator applies those losses, shows what each one costs you, and questions whether 100% offset is even the right target for your utility.

Panels needed
20 × 400 W 8.00 kW system, covering about 100% of your usage
System derate factor
82.5% 85.9% from array losses × 96% inverter efficiency. Skipping this undersizes the array by roughly 15%.
Estimated annual production
10,839 kWh 8.00 kW × 4.5 sun hours × 365 × 82.5%
Your annual usage
10,800 kWh 900 kWh per month × 12
Roof area required
about 420 sq ft Roughly 21 sq ft per panel, before setbacks and obstructions. Usable roof is always less than total roof.
Loss breakdown
14.1% total Soiling 2.0% · Shading 3.0% · Mismatch 2.0% · Wiring 2.0% · Connections 0.5% · Light-induced degradation 1.5% · Nameplate tolerance 1.0% · Availability 3.0%
Is 100% the right target?
Depends on your utility Under full net metering, yes. Where excess is bought back at a low avoided-cost rate, sizing to cover daytime use rather than annual total usually pays back faster. Check your utility’s export rate before sizing to full offset.
nameplate — 100% after array losses — 86% −14% after inverter — 83% soiling · shading · mismatch · wiring · LID · availability · DC-to-AC conversion
Nameplate to meter — about 17 percent is lost before a kilowatt-hour arrives

Where the missing 15 percent goes

A panel rated 400 watts produces 400 watts under standard test conditions: 1,000 watts per square metre of irradiance, a cell temperature of 25 °C and a specific spectrum. No roof ever meets all three simultaneously.

Soiling costs roughly two percent in most climates — dust, pollen and bird droppings between rains. It is higher in agricultural and arid areas where months pass without washing rain.

Shading takes another three percent even on a roof described as unshaded, because a vent stack, a chimney or a neighbouring tree clips the array for part of the day. Partial shading on a string can cost far more than the shaded fraction suggests, which is why module-level electronics exist.

Mismatch and wiring take two percent each. No two panels are identical, and a string performs to its weakest member. Wiring losses are ordinary resistance between the array and the inverter.

Light-induced degradation removes about 1.5 percent permanently in the first hours of exposure. Nameplate tolerance accounts for manufacturing spread. Availability — three percent — covers the hours the system is offline for maintenance, grid outages and inverter restarts.

Multiply those together and about 86 percent survives. Then the inverter converts DC to AC at roughly 96 percent efficiency, leaving 82 or 83. That figure, not the panel rating, is what determines how many panels you need.

Why 100 percent offset is not always the goal

Sizing to cover annual consumption is the default assumption, and in a full net metering market it is correct: every exported kilowatt-hour banks at retail value and offsets one you later import.

Many markets no longer work that way. Under net billing or avoided-cost export rates, power you send back earns a fraction of what you pay to buy it — sometimes a quarter. Every kilowatt-hour of overproduction is then sold cheap and bought back dear.

In those markets the economics favour sizing to daytime consumption rather than annual total, which typically lands at 60 to 80 percent of usage. The array costs less, the payback is shorter, and the electricity you do produce is worth full retail because you consume it directly.

Battery storage changes the calculation again by letting you time-shift production into evening use, which is why storage attach rates rise sharply in markets that have moved away from net metering.

Check your utility’s current export rate before deciding on offset. It is the single input with the largest effect on whether a system pays back, and it is the one most likely to have changed since you last looked.

What this estimate cannot see

Peak sun hours is a single number standing in for a great deal of local variation, and three factors it hides can move production substantially.

Orientation and tilt come first. The figures people quote assume a reasonably south-facing array near latitude tilt. East or west facing typically produces 10 to 20 percent less, and a shallow tilt in a northern latitude gives up more in winter than it gains in summer. A split array facing both east and west produces a flatter curve, which is sometimes worth more than peak output under time-of-use rates.

Temperature is the one people find counterintuitive. Panels lose roughly 0.3 to 0.4 percent of output per degree Celsius above 25, so a hot roof in July produces less per panel than a cold clear day in April. Cool sunny climates outperform hot ones at the same irradiance.

Snow and seasonal variation matter in northern latitudes, where a month of coverage removes production entirely rather than reducing it.

NREL PVWatts models all of this from your actual coordinates and is free. Use this calculator to get to a shortlist; use PVWatts before signing anything.

What this is based on

  • NREL PVWatts system loss categories and typical default values
  • Standard production formula: kWh = kW × peak sun hours × 365 × derate factor

An estimate for planning. Actual production depends on roof orientation, tilt, local weather, shading through the day and equipment specifics. Use NREL PVWatts or a site-specific proposal before purchasing.

Frequently asked questions

What are peak sun hours?

Not hours of daylight. It is the number of hours per day the sun would need to shine at 1,000 watts per square metre to deliver the same total energy your location actually receives. A site with 12 hours of daylight might have only 4.5 peak sun hours.

Why is the derate factor so important?

Because it is the difference between the panel’s laboratory rating and what arrives at your meter. Panels are rated under standard test conditions that no roof ever matches. Applying about 0.83 to 0.86 is what turns a nameplate figure into a realistic production estimate.

Should I size for 100% of my usage?

Only if your utility offers full retail net metering. Where exports are credited at a lower avoided-cost rate, oversizing means selling power cheaply and buying it back dearly. In those markets sizing to daytime consumption, often 60 to 80% of annual usage, pays back sooner.

How much roof do I need?

About 21 square feet per panel for a typical 400 W module, so a 20 panel system needs roughly 420 square feet of unobstructed south-facing roof. Fire setbacks, vents, chimneys and dormers all reduce usable area, often substantially.

Does panel orientation matter more than count?

It matters a great deal. A due-south array at latitude tilt is the reference case; east or west facing typically produces 10 to 20% less, and north facing is rarely worth installing. The sun hours figure here assumes a reasonably oriented array.